基于正交试验的深筒形制件拉延成形工艺参数优化
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安徽省高校自然科学研究项目(KJ2019A1140、KJ2020A0837);马鞍山市工程技术研究中心开放基金项目(QMSG202102、QMSG202103)


Optimization of Drawing Process Parameters for Deep Cylindrical Parts Based on Orthogonal Test
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    摘要:

    为控制深筒形制件的多步冲压成形质量,采用成形仿真工艺方案优化和正交试验设计的均值差分析工艺参数优化方=0.200、f法,研究了制件成形过程中拉延摩擦系数f22>Q2,最优工艺参数组为f1、反拉延摩擦系数f=0.100、Q1=60kN和Q2=40kN,减薄率为Tmin皱现象且成形质量得到进一步提升。得出结论:该方法对制件成形工艺的质化与量化调整具有一定的工程应用价值。向异性导致的“凸耳”现象。采用正交试验设计的均值差分析工艺参数优化,获得影响Tmin和Tmax因素的主次关系为f=0.1404,制件无开裂与起响。结果表明:增大拉延圆角后,消除了材料因弯曲与反弯曲变形流入过慢导致的开裂现象;优化切边线后,减少了材料因各1=-0.1303、Tmax2、拉延压边力Q1和反拉延压边力Q2对减薄率Tmin和Tmax的影1>Q1>f关键词:深筒形制件;多步冲压成形;正交试验;均值差

    Abstract:

    In order to control the multi-step stamping quality of deep cylindrical partsꎬthe effects of drawing friction coefficient f1,reverse drawing friction coefficient f2,drawing blank holder force Q1 and reverse drawing blank holder force Q2 on thinning rates Tmin and Tmax were studied by using the optimization of forming simulation process scheme and the optimization of process parameters by means of mean difference analysis of orthogonal experimental design.The results show that the cracking phenomenon caused by the slow inflow of bending and reverse bending deformation is eliminated after increasing the drawing fillet;after optimizing the trimming line,the " lug" phenomenon caused by anisotropy is reduced.Through the mean difference analysis of orthogonal experimental design and process parameter optimization,it is obtained that the primary and secondary relationship of the factors affecting Tmin and Tmax is f1>Q1>f2>Q2 ,the optimal process parameter groups are f1= 0.200,f2= 0.100,Q1= 60 kN,Q2= 40 kN,and the thinning rate is Tmin= -0.130 3 and Tmax= 0.140 4.The parts have no cracking and wrinkling,and the forming quality has been further improved.It is concluded that this method has good engineering application value for the qualitative and quantitative adjustment of part forming process.

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胡李勇1,王 利1,2∗,王 雷3,王 锐3.基于正交试验的深筒形制件拉延成形工艺参数优化[J].西昌学院学报(自然科学版),2022,36(2):50-54.

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  • 在线发布日期: 2022-07-12