基于IMF改进EMD算法的焊接头残余应力超声波无损检测
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1.厦门海洋职业技术学院海洋机电学院,福建 厦门 361100;2.厦门市智慧渔业重点实验室,福建 厦门 361100

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福建省自然科学基金面上项目(2025J01406)。


Ultrasonic Non-Destructive Testing of Residual Stress in Welded Joints Based on IMF-Improved EMD Algorithm
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1.School of Marine Mechatronics,Xiamen Ocean Vocational College, Xiamen 361100,Fujian,China;2.Xiamen Key Laboratory of Intelligent Fishery,Xiamen 361100,Fujian,China

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    摘要:

    针对焊接头残余应力检测中因焊缝结构复杂导致超声波多模态传播、信号混叠及检测失准的问题,提出基于固有模态函数(intrinsic mode function, IMF)改进经验模态分解(empirical mode decomposition, EMD)的焊接头残余应力超声波无损检测方法。加载热源非平稳EMD分量,提取热流密度分布特征,通过时间函数运算生成自相关函数与功率谱密度特征,抑制模态干扰。利用基于IMF改进的EMD算法分解信号,标定应力声弹性系数,结合声弹性效应,检测残余应力。实验结果表明,纵向应力在焊接头中段稳定,均值为160 MPa,边缘为-95 MPa,横向应力中段均值为-57 MPa,边缘为125 MPa。该方法检测结果相似度ROC曲线面积为0.95,显著高于对比方法。该方法通过精准分离应力敏感频段,实现了焊接头残余应力的高精度无损检测,为焊接质量控制提供了可靠依据。

    Abstract:

    In order to solve the problems of signal mixing and inaccurate detection in residual stress detection of welded joints due to complex weld structure, this paper proposes an ultrasonic non-destructive testing method for residual stress of welded joints based on intrinsic mode function (IMF) and improved empirical mode decomposition (EMD). This method loads non-stationary EMD components of the heat source and extracts the distribution characteristics of heat flux density; generate autocorrelation functions and power spectral density features through time function operations to suppress modal interference; decompose the signal using the improved EMD algorithm of IMF and calibrate the stress acoustic elasticity coefficient; combining acoustic elastic effect to detect residual stress. The experimental results show that the longitudinal stress is stable in the middle section of the welded joint, with an average of 160 MPa and an edge of -95 MPa. The transverse stress is -57 MPa in the middle section and 125 MPa at the edge. The detection results of this method have a similarity ROC curve area of 0.95, significantly higher than the comparison methods. From the above data, it can be concluded that this method achieves high-precision non-destructive testing of residual stresses in welded joints by accurately separating stress sensitive frequency bands, which can provide reliable basis for welding quality control.

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杨成鑫,高贾顺.基于IMF改进EMD算法的焊接头残余应力超声波无损检测[J].西昌学院学报(自然科学版),2025,39(3):65-72.

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  • 收稿日期:2025-06-05
  • 最后修改日期:2025-07-23
  • 录用日期:2025-07-31
  • 在线发布日期: 2025-10-24