双极膜电渗析耦合电沉积回收电镀污泥中铜的动力学
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1.福建船政交通职业学院,安全与环境学院,福建 福州 350007;2.福建船政交通职业学院,机械与智能制造学院,福建 福州 350007

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2023 年福建省自然科学基金科技计划项目(2023J01164);福建船政交通职业学院2022年校级科教发展基金项目(20220104)。


Kinetic on Recovery of Copper from Electroplating Sludge by Bipolar Membrane Electrodialysis Coupled with Electrodeposition
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1.School of Safety and Environment, Fujian Chuanzheng Communications College, Fuzhou 350007, Fujian, China;2.School of Mechanical and Intelligent Manufacturing, Fujian Chuanzheng Communications College, Fuzhou 350007, Fujian, China

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    摘要:

    研究双极膜电渗析(bipolar membrane electrodialysis, BMED)耦合电沉积技术从电镀污泥中以单质铜形式回收Cu2+的动力学过程,旨在为优化该工艺条件提供理论依据。考察了污泥pH值对Cu2+脱附、BMED电流密度对Cu2+迁移的影响,并考察了电沉积系统中电流密度、溶液pH和初始Cu2+质量浓度对Cu2+电沉积率的影响;分别采用Elovich方程、双常数方程、伪一级动力学方程、伪二级动力学方程和抛物线方程对Cu2+脱附及迁移过程进行动力学分析,同时利用伪一级动力学方程和伪二级动力学方程对Cu2+电沉积过程进行动力学分析。结果表明:(1)污泥pH值对Cu2+脱附有显著影响,Cu2+脱附动力学过程符合Elovich方程、双常数方程和伪二级反应动力学方程;BMED电流密度对Cu2+迁移有显著影响,Cu2+迁移过程符合Elovich方程、双常数方程和抛物线扩散方程;电沉积系统中的电流密度、溶液pH值和初始Cu2+质量浓度对Cu2+电沉积率有显著影响,其过程符合伪一级反应动力学模型。(2)在最佳实验条件下,电镀污泥中85.7%的Cu2+转移至BMED回收室,65.4%的Cu2+以铜箔形式被回收,铜箔纯度可达99.8%,这充分表明BMED耦合电沉积技术可以单质铜形式高效回收电镀污泥中的Cu2+。研究还揭示了Cu2+的迁移及电沉积动力学过程,为优化电镀污泥的资源化处理工艺提供可行的技术路径和理论依据,具有一定的环境和经济效益。

    Abstract:

    This study focuses on the kinetic process of recovering Cu²⁺ from electroplating sludge in the form of elemental copper using bipolar membrane electrodialysis (BMED) coupled with electrodeposition technology, aiming to provide a theoretical foundation for optimizing the process conditions. The research investigated the effects of sludge pH on Cu²⁺ desorption and BMED current density on Cu²⁺ migration, as well as the influence of current density, solution pH, and initial Cu²⁺ concentration on the Cu²⁺ electrodeposition rate in the electrodeposition system. The processes of Cu2+ desorption and migration were analyzed using Elovich equation, double constant equation, pseudo-first-order kinetic equation, pseudo-second-order kinetic equation and parabolic equation, and the electrodeposition process was further analyzed by pseudo-first-order and pseudo-second-order kinetic models. The results show that:(1)Sludge pH significantly impacts Cu²⁺ desorption, and the desorption kinetics conforms to Elovich equation, double constant equation, and pseudo-second-order kinetic models. The BMED current density significantly influences the Cu²⁺ migration, and the migration process conforms to Elovich equation, double constant equation, and parabolic equation. The current density, solution pH and initial Cu2+ concentration in the electrodeposition system have significant effects on the electrodeposition rate of Cu2+, and the process accords with the pseudo-first-order kinetic model. (2)Under the optimal experimental conditions, 85.7% of Cu²⁺ in the electroplating sludge was transferred to the BMED recovery chamber, and 65.4% of Cu²⁺ was recovered as copper foil with a purity of 99.8%. These findings demonstrate that BMED coupled with electrodeposition technology is highly effective for recovering Cu²⁺ from electroplating sludge in the form of elemental copper. This study also reveales the migration and electro-deposition kinetics of Cu2+, providing a feasible technical path and theoretical foundation for optimizing the resource utilization of electroplating sludge, which has important environmental and economic value.

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吴晓云a,蔡婉玲b.双极膜电渗析耦合电沉积回收电镀污泥中铜的动力学[J].西昌学院学报(自然科学版),2025,39(4):62-73.

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  • 收稿日期:2025-03-25
  • 最后修改日期:2025-05-15
  • 录用日期:2025-05-22
  • 在线发布日期: 2026-01-13